Grain Belt's JIT based Automated Powder Coat Paint System
Powder coating is an electrostatic painting process that utilizes a thermal curing of the finish that results in an excellent topcoat that is attractive, durable, corrosion resistant, and UV stable. Grain Belt offers a variety of colors and this finish is ideally suited for all types of durable machinery and will withstand approximately 750 hours of salt spray resistance.
The ability to immediately process, treat and powder coat paint metal cut parts and have them cured and ready for shipment in a few hours gives the manufacturing partner a large advantage in production planning. Grain Belt's Powder Coating division is Just-in-time based to work with a company's production schedule.
Powder coating process starts with an eight-stage, stainless steel washer system consisting of phosphoric acid pickle, rinse, alkaline clean, rinse, iron phosphate, rinse and a final sealing stage and reverse osmosis halo rinse at the washer exit to prepare parts for powder coat painting.
Powder coat system is designed for up to 750-hour salt spray on CR.
Infrared technology with zinc rich primer application available for up to 4000-hour salt spray resistance.
Line speed is 6 fpm, variable from 0-9 fpm.
Design throughput is 10,000 lbs. per hour maximum.
Single part weight maximum 1200 lbs.
25,000 sq. ft. with three docks and large door for smaller trailers.
Automatic line part size: 3'x 5'x 10'.
Part size on batch line 8' x 40'.
Can handle 24 ga. to 1" plate in same production run.
Acid stage removes laser scale and smoke from weld operations.
Zinc rich primer available.
TGIC polyester powder, textures, epoxy and other powders available.
Match customer colors on request.
Electric infrared boost for heavy parts assures full cure.
Part is totally cured in 2.5 hours and is ready for shipment, assembly and / or other value-added processes.