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Find capacity specifics regarding our lasers, press brakes, presses, shears, band saws, rolls, welders/torches and other equipment here.
 
Grain Belt’s JIT based
state-of-the-art
Automated Powder Coat Paint System
 
  Eight-stage, SBS stainless steel washer system consisting of alkaline clean, rinse, phosphoric acid pickle, rinse, iron phosphate, rinse and final sealing stage and reverse osmosis halo rinse at washer exit.
  • Designed for 750-hour salt spray on cold roll. Infrared technology coupled with zinc rich primer application available for special applications achieving up to 4000-hour salt spray. Line speed is 6 fpm, variable from 3-9 fpm. Design throughput is 10,000 lbs. per hour maximum, with single part weight maximum of 1200 lbs.
  • Approximately 30,000 sq.-ft., with five docks and large overhead door for smaller trailers. Part size on automatic line 3' x 5' x 10'. Part size on batch line 8' x 40' length.
  • Capable of handling 24 ga. to 1" plate in same production run.
  • Acid stage removes laser scale and smoke from weld operations.
  • Zinc rich primer available. TGIC polyester powder, textures, epoxy and other powders available. Match customer colors upon request.
  • Electric infrared boost for heavy parts assures full cure.
  • In 2 1/2 hours part is totally cured ready for shipment, assembly and/or other value-added processes.
Download Literature PDF
  • 750-hour salt spray on cold roll material.
  • Clean and remove laser scale from edges of part.
  • Acid stage physically eats scale off of part and removes smoke and most smut from weld operations.
  • Profile opening is 48" x 72", maximum part size 3’ x 5’ x 10 ft. long.
  • 4" automated overhead conveyor, design throughput is 10,000 lbs. per hour maximum, with single part weight max of 1200 lbs.
  • Line speed is 6 fpm, variable from 3-9 fpm.
  • In 21/2 hours part is totally cured ready for shipment, assembly and/or other value-added processes.
  • Capable of handling 24 ga. to 1" plate in same production run utilizing exclusive SBS infrared pre-heat technology.
  • Infrared boost can bring 1" steel plate up to 340 degrees in sixty seconds.
  • Combination dry off and cure oven, 400-degree operating temperature.
  • Approximately 25,000 sq.-ft., within three docks and large overhead door for smaller trailers.
Batch paint booth and oven for parts up to 40' long
  • Nordson Colormax automatic paint booth, super-fast color changes, environmental room for maximum paint efficiency.
  • Nordson batch paint booth and oven for large parts and heated wand wash for parts cleaning. Maximum 10' wide x 40' length part.
  • TGIC polyester powder, textures, epoxy and other powders available.
  • Infrared technology coupled with zinc rich primer application available for special applications achieving up to 4000-hour salt spray.
Able to match customer colors upon request.
  • All processes computer controlled for quality and consistency.
  • Reverse osmosis water system rinse to keep dissolved salts off of parts.
  • Fully automated wastewater treatment system
Call toll free 800-447-0522 or phone (785) 827-4491, fax (785) 827-4494, or email us today for a prompt quote!